Inside the factory

The journey of a mirror.

Follow how our LED mirrors move from a steel sheet to a project site — 22 steps, 4 stages, zero shortcuts.

22processes

4stages

120min aging test

Technician testing an illuminated swing-arm extendable LED makeup mirror in the factory — 22Hands-on, step by step

Engineer working on the mirror's technical design drawing — Design station · real factory image

01Design & development

It starts with a drawing.

Before any metal is cut, the mirror exists on paper — and in tooling steel. Every new model moves through prototyping, refinement and formal approval before a production order is released.

Step 01Design

Step 02Material selection

Step 03Tooling

Step 04Prototyping

Step 05Sample refinement

Step 06Sample approval

Laser cutting equipment processing a metal tube for mirror hardware as sparks fly — Laser cutting · sheet-metal process

02Manufacturing

Metal becomes a mirror.

A steel sheet enters the line; a mirror housing comes out. Between them: cutting, full blank inspection, polishing, surface finishing and first-article approval.

Step 07Material processing

Step 08Full blank inspection

Step 09Surface polishing

Step 10Full polish inspection

Step 11Surface treatment

Step 12Plated-parts inspection

Step 13First-article approval

Built to reveal problems before installation.

100%Inspection through key production checkpoints

50,000+Hour rated service life for selected drivers

120 minAging run before a qualified unit moves on

10Inspection checkpoints across the journey

Illuminated round LED makeup mirror undergoing spectrometer light testing in the factory — Light-up test · spectrometer verification

03Assembly & testing

The moment it lights up.

Trained operators assemble each unit to a controlled procedure. Then the mirror faces its exams: housing inspection, light-up, hi-pot and a 120-minute aging run.

Step 14Product assembly

Step 15Full housing inspection

Step 16Light-up test

Step 17Hi-pot test

Step 18Aging test · 120 min

Finished mirror shipment protected in a reinforced wooden crate — Export packing · real factory image

04Packing & warehousing

Ready for the project site.

The mirror is cleaned, protected and inspected one final time. Packaging designs are drop-tested before use, and data-managed warehousing keeps each SKU visible.

Step 19Product cleaning

Step 20Packing

Step 21Final inspection

Step 22WarehousingJourney complete

Journey’s end

What 22 steps buy you.

Not a longer process for its own sake. A more controlled one — designed to protect the project after the mirror leaves the factory.

Safety as baseline

Certified parts, hi-pot and aging tests before warehousing.

Built for lifespan

50,000-hour drivers and steel that resists deformation.

Finish you can feel

Complete painting, plating and anodizing chains.

Quality by system

Inspection checkpoints and first-article approval.

Peace of mind

Drop-tested packaging and data-managed lead times.

Your project is the next journey.

Tell us the application, quantity and finish direction — the three details that start a useful project review.

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